|
|
|
When ready pull off gears lay on side om Saw horses.
|
|
|
|
This plane needed a panel behind nose cone to smooth skin transition.
|
|
|
|
Jim places the plate in place to shape and alighn.
|
|
|
|
|
Larry helps drill as Jim holds piece in place.
|
|
|
|
Joe assists by riveting and taping.
|
|
|
|
Jim starts applying Poly Tak mixed with MEK so that it is syrup like.
|
|
|
|
|
Making sure that the glue is on the side and top of tube.
|
|
|
|
Joe starts on the tail section.
|
|
|
|
Once glued the fabric is sized.
|
|
|
|
|
Clamps are used to hold fabric in place.
|
|
|
|
Glue is now applied on top of fabric where fabric wraps tube.
|
|
|
|
Excess is trimmed.
|
|
|
|
|
|
Tail section curves in and some fabric wrinkles.
|
|
|
|
Excess trimmed from tail section. Keeping centered.
|
|
|
|
Fabric is slitted to go around curves and glued.
|
|
|
|
|
Aircraft turned over and glue applied to tubeing.
|
|
|
|
Skin is not applied tight. It could bend tubeing when heating.
|
|
|
|
Excessive fabric trimmed from this side.
|
|
|
|
|
Top of fabric is glued and allowed to dry.
|
|
|
|
Set iron for 200 degrees the first time over fabric.
|
|
|
|
Second time at 250 then touch up glued edges.
|
|
|
|
|
Make sure that all wrinkles are heated but don't overheat.
|
|
|
|
Put gears back on and set on floor.
|
|
|
|
Jim uses a liner for cockpit area to smooth skin and insulate.
|
|
|
|
|
Fabric is then sized for back half of Aircraft.
|
|
|
|
Fabric is clamped in place.
|
|
|
|
At engine bay bulkhead don't glue on sides, only aft side.
|
|
|